Navigating Challenges in Cannabis Pre-Roll Manufacturing: Insights from Harrison Bard

In the rapidly evolving cannabis industry, the manufacturing of pre-rolls presents a unique set of challenges, as discussed by Harrison Bard, CEO and Co-Founder of Custom Cones USA and DaySavers. Bard highlights the complexities involved in ensuring consistency and quality in pre-roll production, particularly with the metering tray process, which plays a crucial role in determining the weight of each pre-roll. This process is complicated by the natural variance in cannabis weight over time due to moisture loss, which can affect the accuracy of weight measurements

The weight of cannabis pre-rolls is a critical factor for manufacturers, as Bard points out that many companies initially focus heavily on achieving precise weights. However, experienced producers often adopt a strategy of slight overestimation to avoid customer dissatisfaction. This approach is complicated by state regulations, which allow a tolerance range of 5 to 10 percent in weight, depending on whether the product is for recreational or medical use. Additionally, the weight of cannabis is inherently unstable, as it decreases over time with moisture loss, challenging the notion of using weight as a reliable measure for packaging and selling cannabis

Beyond weight considerations, Bard discusses the challenges related to THC testing, which often involves testing a small sample and extrapolating results to a larger batch. This method can lead to inaccuracies, as labs might unintentionally inflate THC levels. Companies tend to send their most potent samples for testing, further skewing results. This issue underscores the need for improved testing and quality control measures in the industry to ensure product consistency and consumer trust

To address these challenges, Custom Cones USA is innovating with adjustable metering trays that allow manufacturers to calibrate the amount of cannabis per pre-roll more accurately. These trays can be customized with different shims and thicknesses to accommodate variations in cannabis strains and their changing weights over time. Such innovations are crucial for maintaining product quality and meeting regulatory standards, especially as the cannabis industry continues to grow and evolve

Another significant challenge in pre-roll manufacturing is the closing process, which has traditionally been labor-intensive and time-consuming. Bard mentions new technologies like the Fill N Fold and King Kone machines, which streamline this process by allowing manufacturers to close multiple pre-rolls simultaneously. These machines offer a Dutch crown style finish, ensuring a consistent and appealing product, thus reducing production time and enhancing efficiency

Looking ahead, the advancements in pre-roll manufacturing technology represent a promising step towards overcoming industry challenges. As companies like Custom Cones USA continue to innovate, the ability to produce high-quality, consistent cannabis products will likely improve. This progress not only benefits manufacturers by increasing efficiency but also enhances consumer satisfaction by ensuring a reliable product. The ongoing evolution of technology in the cannabis sector is poised to address existing hurdles and pave the way for future growth

Despite these advancements, the cannabis industry faces ongoing challenges in standardizing production processes and ensuring product consistency. As Bard's insights reveal, continuous innovation and adaptation are essential for meeting regulatory requirements and consumer expectations. The industry's future will depend on its ability to leverage technology and improve quality control measures, ensuring that consumers receive the best possible products